Connecting Communities with Modern, Efficient Transit

We are experts in the complex and precise work required for modern railway and metro construction, delivering safe, high-capacity transportation solutions for global cities and national networks.

Rail and Metro Systems Overview

A modern metro train arriving at a clean, underground platform

Thugo Construction provides comprehensive services for both heavy rail expansion and urban metro/light rail development. We execute projects using advanced methodologies, focusing on minimizing operational disruption and maximizing long-term asset value. Our expertise covers greenfield development and upgrades to existing infrastructure.

  • Heavy Rail Expansion: Construction of major intercity and freight rail lines.
  • Urban Metro & Subway Systems: Complex underground and elevated transit solutions.
  • Integrated Project Delivery: Managing all aspects from engineering to final safety certification.

Engineering, Planning & Feasibility

Engineers reviewing detailed blueprints and digital models of a rail line

Successful transit projects begin with meticulous planning. Our specialized rail engineers conduct detailed studies, route assessments, and structural analyses to ensure maximum efficiency, optimal alignment, and seamless integration with the surrounding environment.

  • Route Alignment & Geotechnical Studies: Determining the most feasible and stable route, especially for tunnels.
  • Value Engineering: Optimizing structural and system designs for cost efficiency and reliability.
  • Environmental Impact & Permitting: Navigating regulatory requirements for large-scale infrastructure.

Track Laying & Complex Civil Works

A tunnel boring machine (TBM) being assembled for a metro line

This core phase includes the construction of the physical pathway for the rail system. Our capabilities include deep underground tunneling using state-of-the-art Tunnel Boring Machines (TBMs), elevated concrete viaducts, and high-precision track installation.

  • Underground Tunnelling: Expertise in both cut-and-cover and bored tunnel construction techniques.
  • Elevated Structures (Viaducts): Designing and erecting durable, seismic-resistant aerial rail lines.
  • Ballasted & Slab Track Installation: High-tolerance track alignment for smooth, high-speed operation.

Stations, Depots, & Passenger Facilities

The spacious, well-lit interior of a newly built metro station

We design and build functional, aesthetically pleasing, and highly accessible passenger facilities. This includes main terminals, subterranean metro stations, and supporting infrastructure like maintenance depots and control centers.

  • Station Architecture: Integrating public spaces with ticketing, retail, and accessibility features (lifts, escalators).
  • Rolling Stock Depots & Workshops: Specialized facilities for train maintenance, washing, and repair.
  • Life Safety Systems: Installation of advanced ventilation, fire detection, and emergency egress infrastructure.

Systems Integration & Communication

A centralized rail control room with operators monitoring digital screens

The technological systems are critical for the safe and efficient operation of the transit network. We specialize in installing and integrating complex signalling, communication, and power supply systems.

  • Signalling Systems (CBTC/ATO): Installation of Communication-Based Train Control and Automatic Train Operation systems.
  • Power Supply & Overhead Catenary Systems: Building traction power substations and electric distribution networks.
  • SCADA & Control Centres: Establishing central monitoring and Supervisory Control and Data Acquisition systems for network oversight.